Which Data Can We Track and Report from CNC Machines?

Which Data Can We Track and Report from CNC Machines?

 

Planned & Unplanned Downtime Tracking

One of the biggest challenges for businesses is unplanned downtime, which can cause 25-35% production losses. Lack of data makes it difficult to analyze downtime reasons and find solutions. With Kapasitematik, companies can track when machines stop, classify planned vs. unplanned downtime, and generate detailed reports to reduce or eliminate stoppages.

Production Data

Custom reports allow businesses to generate daily OEE analysis, along with weekly and monthly reports. The reporting feature lets users review historical machine performance or monitor real-time production via the mobile app.

Operator Analysis

The Operator Performance Graph displays operator efficiency percentages, along with photo, date, and efficiency rates. This helps businesses identify training needs and provides objective data for salary adjustments.

Operation Volume

The system tracks total processed parts, displaying visual production charts with details such as:

· Machine brand

· Number of parts produced

· Program number & details

· Tool number

· Operator name & photo

Company Profile Management

· View company details

· Monitor machine count

· Track operator numbers

· Analyze OEE values

Operator Management

· Register and edit operator profiles

· Assign operators to machines

· Modify operator-machine assignments

Downtime Tracking

· Define planned and unplanned downtime

· Modify downtime schedules

· Track downtime by operator and machine

Adjustment & Scrap Tracking

· Monitor adjustment times and downtime per operator

· Track scrap parts, including machine name, quantity, shift, and time

Machine & Program Management

· Define and manage machine details

· Assign and modify CNC programs

Key Metrics Tracked

· Is the operator using the machine correctly?

· Is the machine being overloaded?

· Are break times exceeded?

· Which program is running?

· How many parts were produced?

· How many downtimes occurred?

Comprehensive Reports

· Machine efficiency analysis

· Overall factory analysis

· Operator performance analysis

· Production and operation reports

· Setup & removal time reports

· Efficiency and program execution reports

24/7 Access to Reports

With Kapasitematik, businesses can monitor, optimize, and enhance CNC production processes anytime, anywhere.