WHAT DATA CAN WE TRACK AND REPORT FROM CNC MACHINES?

WHAT DATA CAN WE TRACK AND REPORT FROM CNC MACHINES?

Planned & Unplanned Downtime Tracking

One of the most critical issues for businesses is unplanned downtime in CNC machines, which is estimated to cause 25-35% production losses. The lack of sufficient data makes it difficult to analyze downtime causes and develop solutions. With Kapasitematik, businesses can track when a machine stops and determine whether the downtime is planned or unplanned. This allows companies to analyze and eliminate downtime causes, leading to improved operational efficiency.

Production Data

Custom reports can be generated, including daily OEE (Overall Equipment Effectiveness) analysis, as well as weekly and monthly performance reports. The reporting analysis feature enables businesses to review past machine performance for a selected date range or monitor real-time performance via a mobile application.

Operator Analysis

The Operator Performance Analysis graph displays the efficiency percentage of each operator. It shows which operator is responsible for a specific percentage, along with their photo, date, and efficiency percentage. This data helps in identifying operator training needs and provides objective metrics for wage adjustments and performance evaluations.

Operation Volume

The total number of processed parts per machine is tracked, with visual representations of production quantities. Detailed reports include:

• Machine brand
• Number of processed parts
• Program number
• Program details
• Tool number
• Operator name
• Operator photo

Company Profile Creation

The company profile page allows businesses to view company-related information, including:

• Number of machines
• Number of operators
• OEE values

Operator Registration

Businesses can register new operators by filling in the required fields. The system also allows viewing and managing the operator list.

Operator Assignment

Operators can be assigned to machines via the system. The operator and machine list is available, with options to edit or delete assignments.

Downtime Type Definition

Businesses can define planned and unplanned downtime, enter downtime schedules, and make modifications when necessary. The system provides a clear view of downtime occurrences per operator and allows businesses to categorize downtime types and analyze duration trends.

Setup Entries

The system tracks:

• Downtime duration per operator
• Setup times
• Adjustment records and descriptions

Scrap Part Tracking

Businesses can monitor scrap part data with details such as:

• Machine name
• Number of scrap parts
• Shift details
• Time of occurrence

Downtime Definition

Planned downtime (such as lunch breaks and scheduled maintenance) and unplanned downtime (such as machine failures or power outages) can be logged and categorized.

Machine List Management

Businesses can register their CNC machines with relevant details such as:

• Device number
• IP address
• Machine name
• Machine brand

Program Management

Companies can:

• Define CNC programs
• Authorize specific program numbers
• Modify and update programs as needed

The Key Measurable Outputs of These Tracking Features Include:

• Machine capacity
• Physical dimensions
• Operating conditions
• Speed and other performance metrics

Key Questions Answered by the System

• Is the operator using the machine correctly?
• Is the machine being overworked?
• Are break times being exceeded?
• Which program is selected?
• How many units have been produced?
• How many downtimes have occurred?
• What is the total number of processed parts?

Summary of Available Reports

The system provides 24/7 access to various reports, including:

• Machine-based efficiency analysis report
• Overall factory analysis report
• Operator-based analysis report
• Production analysis report
• Operation time analysis report
• Tool change time analysis report
• Efficiency analysis report
• Program duration analysis report